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With China Plastic Machinery

The 3rd Generation High-efficiency Precision Injection Molding Machine (100T-6000T)
CategoRy: Injection Molding Machine, products

The 3rd Generation High-Efficiency Precision Injection Molding Machine (100T-6000T)

  • Price: Chat Online
  • After-Sale Services: 7*24 Hours
  • Payment Method: T/T or L/C
  • Transportation Method: By Sea
  • Port Of Shipment: Shanghai
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Tips: We have many models of machines, and there are also many machine parameters involved. Due to different voltage standards in different countries, we suggest that you can consult us directly online or send us detailed requirements.

Product Description


Features

High Precision: Repeatability accuracy of mold opening and closing position ±0.5mm. Repeatability accuracy of shot weight 0.7% – 0.3%.

High Quality: Large parameters for all known injection molding processes, wide application range. According to the Japanese modularization, life management design and meticulous production, high quality, high cost-effective, personalized configuration. Dual crank arm clamping structure, solid, stable, reliable and durable, suitable for24-hour uninterrupted work.

High Efficiency: High efficient servo driver technology ensures high quality and high efficient production even after the cycle time is shortened. Multiple technologies ensure the independent action of each motion axis, making high efficient and energy-saving production so simple. High quality components are durable enough and capable of long-tem efficient operation without frequent maintenance.

Energy Saving: High efficient drive technology, modular design of hydraulic valve plates, excellent hydraulic layout, non-overflow and non-fever servo pump control system, high-efficient built-in cooler, DIN standard hydraulic connectors and hoses make energy saving a daily reality.

DESCRIPTIONUNITWin10OEPIIIWin140EPIIIWin180EPIIIWin230EPIIIWin27OEPIIIWin300EPIIIWin35OEPIIIWin420EPIIIWin530EPIIIWin6OOEPIIIWin700EPIIIWin85OEPIIIWin105OEPIIIWin1350EPIIIWin1600EPIIIWin1850EPIIIWin2200EPIII/23700Win2500EPIII/40600Win2900EPIII/50500Win3300EPIII/69200Win4200EPIII/107500Win6000EPIII/107500
International Size Rating35043060090014001800230027003450445059007500960012200159001900024700406005120069200107500107500
CLAMPING UNIT
Clamping forceKN10001400180023002700300035004200530060007000850010500135001600018500220002500029000330004200060000
Space between tie bars (H*V)mm410*360460*410520*470570*520620*570670*620730*670770*720870*820920*8701000*9501120*10201220*11201380*12801570*14301680*15301800*16001950*17002100*18002270*19002450*20502750*2450
MIN.mold dimension (H*V)mm310*310340*340380*380430*430450*450500*500550*550600*600650*650700*700750*750900*900950*9501000*10001150*11501250*12501350*13501450*14501550*15501600*16001800*18002000*2000
Opening strokemm35040046052056061066074085091098011001250140017001800190020002150220023502750
Min.mold heightmm150170200220250250250300350400400450500550700800800800850100011001300
Max.mold heightmm40048055057060065070075080088098010001160130015001600170018001900200021002500
Distance between platens (daylight)mm75088010101090116012601360149016501790196021002410270032003400360038004050420044505250
Ejector strokemm110130130150150170170220250250280280320350400450450500500550550700
Ejector forceKN40494977779595120166160197197230260320450450500500550550700
Number of ejectorPcs55597771111111111111313131399999
POWER UNIT
Systerm pressureBar175175175175175175175175175175175175175175175175175175175175175175
Pump motorKW111518223037374555677585105126.5172.5207.5217.5227.5282.5337.5337.5337.5
Heating capacityKW6.37.511.5141620232833/3636/4240/4960/6572/8285/9395/110120/130135/145185/195210/245240/265265/285265/285
GENERAL
Oil tank capacityL12015020024030040040050065070080011001200130015001850220030003500400040007000
Machine dimension (L*W*H)m4.2*1.1*1.84.4*1.2*1.95.1*1.3*2.05.4*1.4*2.26.0*1.5*2.26.5*1.6*2.37*1.7*2.47.7*1.85*2.49.0*2.15*2.69.5*2.3*2.710*2.45*2.811*2.7*3.211.8*2.8*3.612.1*2.95*4.1514.5*3.6*4.314.9*3.5*4.216*3.75*4.318.5*4.15*4.520*4.6*5.121*4.6*5.621*4.6*627*6.1*5.8
Machine weightton3.34.35.578912.51620.525.533.5405062.587120135165200240315530
Hopper capacitykg25255050757575100100100150150200200400400400400400400400600

Stable and reliable mold clamping unit

Dual toggle mold clamping structure, lt’s so solid, stable, reliable, durable and suitable for 24 hours uninter-rupted work.

The whole series has equipped with T slot and thread hole mold plate, the mold replacement is moreconvenient and fast, effectively solve the problem of thread hole damage easily.

The design of center strengthening in the moving plate and the head plate, can Concentrated transfer theforce to the mold. The mold has Concentrated force and small deformation. lt prolongs the service life ofthe mold.

Realize fast mold opening and closing and ensure the production cycle.

European-style portable ejection structure design, easy to disassemble and maintain the eject pin.

Quantitative centralized lubrication device reduces the amount of lubricating oil and makes maintenance more convenient.

The lengthened and widened mold clamping sliding foot guide ensures high parallelism of the mold plate and repeat positioning accuracy, mold opening and closing are more stable and fast, and the whole machine running more stable and efficient operation.

Self-lubricating steel ring and copper ring are used to reduce lubrication requirements, reduce lubricating oil consumption, reduce wear and tear, and prolong the service life of the whole machine.

Large mold opening stroke: For equipment with the same tonnage, the mold opening stroke is larger than that of the peers, which is convenient for installing larger molds.

Large space between tie rods: Suitable for the large and small molds, and wide applicability for different molds.

Large mold zone size: Suitable for larger molds.

The whole machine adopts high performance hose and DlN standard hydraulic joint, no welding, no oil leakage, no pollution.

Multi-pump combination technology, electric servo injection technology and hydraulic accumulator technology realize the independent action of each motion axis, making high efficient production so simple.

Through the hydraulic expansion combination to achieve a short cycle. Strong selectivity and high cost performance to meet the requirements of different customers.

High Efficient servo system + internal gear pump, output energy consumption varies with load, closed-loop control of pressure and speed, faster response (30-50ms). The system pressure 17.5Mpa, injection pressure and speed are greatly improved.

Modular design of hydraulic valve board + excellent hydraulic layout, effectively reduce pressure loss, improve the response speed, and make function upgrade and oil circuit transformation easy.

Non-overflow and non-fever servo pump control system + high-eficiency built-in cooler, which greatly reduces water consumption and greatly saves energy.

The nearby hydraulic control system ensures the quick response of injection.

Precise and adaptable injection unit

Double-layer injection structure, combined with precision mechanical structure injection cylinder, high-efficiency hydraulic motor, multi-stage proportional back pressure control and injection closed-loop pump control, greatly improves injection accuracy and melt stability.

The whole series adopts high-rigidity injection base and high-precision linear slide rail, the injection response is faster, more precise and more stable.

The injection unit movement adopts a high rigid slider structure + double injection cylinder structure to avoid plastic material leakage during high-speed, high-pressure injection and high back pressure charging.

PRS position adjustment screw technology to achieve more accurate shot weight and ensure shot weight repetition accuracy 0.5%-0.1%.

SSR barrel temperature control system

With non-contact control, once the raw material enters the feeding mouth, it has been included in the temperature closed-loop control unit, which effectively improves the precision and efficiency of the injection unit, and at the same time avoids the phenomenon of low injection accuracy caused by raw material agglomeration and unsmooth feeding. Humanized feeding plate, convenient for customers to change materials.

High adaptability plasticizing system

High-perfomance screws with diferent screw diameters, wear-resistant grades, geometric shapes and special mixing requirements to meet the individual needs of customers.

Various complex process requirements and special plasticizing systems for various application requirements can be customized.

Freely selectable injection units such as electric charging and accumulator injection can improve the quality of products.

Adopt large-torque and high-rotate speed hydraulic motor realize the fast response and energy-saving. (lf you need better energy-saving effect, you can choose electric pre-molding)

Japan’s precision, Germany’s rigor and localized manufacturing are combined. The standard injection speed meets the requirements of the European standard. The speed is fast and the position is accurate.

Precise intelligent control system

The whole series have equipped with a large-screen controller as standard, and a friendly Ul interface to better convey infommation.

Equipped with SPC quality control management system as standard to help realize the continuous stability and predictability of the manufacturing process, improve production capacity, product quality and reduce costs.

SVP servo pump, precise control, fast response, convenient system maintenance and energy saving. The powerful software control function makes the complex injection molding process simple and easy to operate.

The main electrical components are all from the imported brands such as Schneider, ABB, Fuji, Eaton, etc., which greatly improves the service life and stability.

Human-computer interaction. Open industrial 4.0 expansion interface, (U77, OPC, et., MES requires additional fees) to open a new era of smart factories.

Automated, intelligent, and modem computers are conducive to central data collection, analysis, and backup, and at the same time realize data interaction and ful-line automation with auxiliary equipment such as robot, mold temperature controllers, and chiller, forming an exclusive customer Internet of things management solution for injection molding machines Program.

Friendly and simple operating software, so that users can grasp the production status of the machine at any time and anywhere, respond quickly and timely, and ensure efficient production process andhigh-quality output.

Our factory and machines


Customer Services

We have a very comprehensive customer service system, which has earned us the trust of many customers. We hope to work with more friends in the plastic industry to promote the development of the plastic industry.

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Applicable Solutions

We are commited to providing you with professional, applicable solutions because we have an average of over 10 years of experience with each type of equipment.

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After-Sales Services

We provide $500 free parts every year, and free replacement for damaged parts within the warranty period.

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Open Factory

Our factory is open to all customers and welcome to visit. We really enjoy face-to-face communication.

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Want to visit our factory?

Make an appointment with us and we will help you arrange everything.

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PHONE

Mob: 008615950512730 (Whatsapp)

E-MAIL

Eric@wanplas.com

ADDRESS

Jiangning District, Nanjing, China

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WanPlas

Name: Eric (Director)

Mob: 008615950512730 (Whatsapp)

Email: Eric@wanplas.com

Address: Jiangning District, Nanjing, China

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